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Precision Packaging for Medical Device Manufacturers

Thermoform fill seal and tray sealing solutions built for the rigorous compliance, validation, and performance demands of medical manufacturing.

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45+

Years of Experience

24/7

Technical Support

IQ/OQ/PQ

Validation Ready

Medical packaging demands more than a machine

Medical device manufacturers face unique challenges: strict regulatory requirements, the complexity of sterile barrier systems, and zero tolerance for package failures. Ossid Medical Packaging was built specifically to meet these demands.

"There's nothing standard about your packaging. Why settle for a standard machine?"

With deep roots in the medical packaging industry and machines designed and assembled in the USA (thermoform) and purpose-built in Italy (tray sealing), Ossid delivers lifecycle value—from initial concept samples through FAT/SAT validation, installation, and ongoing 24/7 support.

Regulatory Compliance

21 CFR Part 11 ready, IQ/OQ/PQ validation support, and cleanroom-optimized construction throughout.

Maximum Uptime

Servo-driven technology, remote diagnostics, and readily available spare parts minimize production downtime.

Data & Connectivity

Ethernet connectivity, Rockwell Automation controls, and open-architecture platforms for full data visibility.

Lifecycle Partnership

Package development samples, training programs, and an industry-leading aftermarket parts and service network.

Thermoform Fill Seal

8000M Series: High-Output Horizontal Form Fill Seal

For medical manufacturers with complex or high-volume requirements, the 8000M Series HFFS system delivers precision, repeatability, and compliance at scale. Designed and assembled in the USA, every system features robust stainless-steel construction, open-architecture Rockwell Automation controls, and servo-driven technology that reduces compressed air consumption and operating costs.

  • Servo-driven forming and sealing presses for precision and repeatability
  • Stainless-steel construction designed for cleanroom environments
  • Cycle rates up to 30/minute (ambient); 25/minute (vacuum)
  • Runs flexible, semi-rigid, rigid, Tyvek®, foil-foil, and MAP packaging
  • Open-architecture Rockwell Automation controls with intuitive HMI
  • Ethernet connectivity for data collection and remote troubleshooting
  • FAT/SAT validation support (IQ/OQ/PQ) and 21 CFR Part 11 compliance

Machine Options

  • Auto edge alignment (top & bottom)
  • Quick change feature
  • Remote monitoring & diagnostics
  • Blister integrity testing
  • Contour cutting
  • Assisted web splicing

Integration Options

  • Printing and labeling
  • Vision verification
  • Loading and off-loading
  • Auto-splice
  • Automatic filling
  • Seal integrity
Tray Seal

Precision Tray Lidding for Medical Devices

From semi-automatic solutions ideal for new product development to fully integrated high-speed systems for volume production, Ossid's Tray Sealing line, built in Italy through our Reepack partnership, brings durability, flexibility, and efficiency to medical tray packaging. Servo-driven performance minimizes air usage while Rockwell Automation controls deliver the compliance-ready documentation your quality team requires.

  • Full range from semi-automatic to fully automatic systems
  • Cycle rates up to 20/minute for high-volume medical production
  • Servo-driven presses for consistent, validated sealing performance
  • Quick-change tooling designed to reduce changeover downtime
  • De-nesting capability for automated tray feeding
  • Cleanroom-compatible stainless-steel construction
  • IQ/OQ/PQ validation support and 21 CFR Part 11 compliance

Machine Options

  • Quick change feature
  • Remote monitoring & diagnostics
  • Contour cutting
  • De-nesting

Lidding Types

  • Foil lidding
  • Tyvek® lidding
  • Easy peel lidding
  • Seal / reseal lidding

Compatible Package Types

Ossid's medical packaging platforms support the full range of sterile barrier system formats, from flexible pouches to rigid trays, across both thermoform and tray sealing product lines.

Flexible Packaging

Foil-Foil Packaging

Semi-Rigid Packaging

Rigid Packaging

Ambient Packaging

Vacuum Packaging

Modified Atmosphere (MAP)

Tyvek® Packaging

Foil Lidding

Easy Peel Lidding

Seal / Reseal Lidding

Film & Lid Material Guidance

Material selection depends on product type, anticipated shelf life, shipping method and duration, package style, and the equipment used. Our team can help determine the most suitable format for your specific application and regulatory environment.

  • Tyvek®
  • Foil
  • Paper
  • Coextruded Films
  • PETG / APET
  • Polypropylene (PP)
  • Polyethylene (PE)
  • PVC
  • Laminated Films
  • Peelable Laminates
  • Rigid Thermoform Sheet

Built for Medical Manufacturing Reality

Compliance & Validation

Ossid understands that documentation, performance, and service make the difference in medical manufacturing. Every machine platform is designed from the ground up with validation in mind, not retrofitted as an afterthought.

From installation qualification through process validation and beyond, Ossid's team supports you at every stage of the equipment lifecycle.

IQ / OQ / PQ

FAT/SAT validation documentation and support included for all medical platform machines.

21 CFR Part 11

Electronic records and electronic signature compliance for regulated manufacturing environments.

Cleanroom Ready

Stainless-steel construction and design architecture suitable for controlled environment operation.

Remote Diagnostics

Ethernet-connected machines with remote monitoring and 24/7 technical support access.

Rockwell Controls

Open-architecture Rockwell Automation platform ensures long-term supportability and familiar operation.

Lifecycle Service

Dedicated aftermarket team with readily available spare parts, on-site training, and preventive maintenance programs.

ProMach Partner Brands that Complement Ossid Medical Solutions

Brenton

Innovative case & tray packing, robotic solutions, and palletizers (Currie line).

Serpa

Cartoners, sleevers, case & tray packers, and robotic palletizers.

Greydon

Inline and retrofitted printing & coding systems for form fill and seal machines.

Shuttleworth

Industry-leading solutions for unique product handling challenges.

ID Technology

Single-source provider for labels, equipment, expertise, and service.

NJM

Integrated line solutions: unscramblers, fillers, cappers, labelers, and coders.

WLS

Rotary and in-line pressure-sensitive labeling systems and syringe plunger-rod inserters.

Wexxar Bel

Fully automatic case erecting and case sealing for sustained high-speed operations.

Ready to solve your medical packaging challenge?

Talk with the Ossid Medical Packaging team to find the right system, explore package development samples, or begin the validation process.

Contact Our Team

Medical Device Packaging Examples